Applying coatings in industrial pipes is an important function in different industrial processes to ensure effective operations in the long term. Internal pipeline coatings also offer the same benefits that enhance pipeline operations. Applying internal and external pipeline coatings has become a standard industry practice for the past fifty years. Internal flow coating was first seen back in the fifties to deal with the unfavorable effects of pipeline operations and capacity caused by the buildup of corrosion deposit products. Read on and learn more about industrial pipe coatings and why they are important to industrial applications.
The industrial pipe coatings promote an increased gas flow capability within smoother pipe surfaces, making for improved production efficiency. Various studies have shown how the capacity increases in coated pipelines are significantly improved than with uncoated pipe sections. Even a single percent increase in the flow capacity is already translated into financial justifications for the internal coating application.
Of course, the industrial pipe coatings are applied for corrosion protection purposes. Corroded pipelines are a major issue; whenever uncoated pipelines are filled with seawater for example, damage to the pipeline over time can be considerable.
Internally coated pipelines also make for faster commissioning and simplified inspection since they normally dry faster than the uncoated pipe following hydrostatic testing. Testing, including robotic inspection processes will eventually become more simplified due to equipment mobility offered by internally coated pipelines.
They are also important in the sense that energy costs in the pumping processes involved including compressor stations are significantly reduced. These represent financial paybacks in just three to five years of pipe service. Industries are also able to accomplish further savings since they can now afford to reduce working compressor stations or their capacity and size alternatively.
They represent cost-effective pipe protection. The concept stems from the fact that pipeline coating technology is steadily evolving and improving to provide excellent protection as the gas and oil industry moves ahead with their exploration and production from more difficult reserves and ever-demanding environments. External coatings in pipelines are also standard practices in various industries. These also represent economic benefits since they help maintain the pipeline’s integrity.
Aside from all these the concept of industrial pipe coating protection, we cannot help but note of its wonderful history of proven success. Many industries rely on the coatings for extended life and additional efficiency. All these explain why pipe coatings are important.
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